In the industrial manufacturing sector, working with thick metal plates is a frequent requirement, especially in industries like shipbuilding, petrochemicals, energy, and heavy equipment. However, this process presents significant challenges that, if not addressed correctly, can lead to inefficiencies, high costs, and lower-quality products. In this article, we will explore the main challenges of handling large thicknesses and the innovative solutions that are transforming the industry.
The Challenge of Large Thicknesses
Working with thick plates is not just about strength or size; it’s about ensuring precision and quality at every step of the process. Here are the key challenges:
Increased Production Times
Cutting and preparing thick plates requires more time, especially if the equipment used is not designed for large thicknesses. This can result in significant delays in delivery schedules.Higher Operational Costs
Using unsuitable equipment can lead to higher energy consumption, premature tool wear, and frequent maintenance needs, directly impacting the project budget.Inconsistent Quality
Large thicknesses tend to amplify defects if the process is not precise. This can result in weak or faulty welds, compromising the structural integrity of the final product.Greater Operational Complexity
Working with thick plates can be physically demanding and often requires highly skilled operators, increasing dependency on specialized technical expertise.
Innovative Solutions to Optimize Work with Large Thicknesses
Fortunately, technology has evolved to effectively address these challenges. Here are some key solutions:
Specialized Automatic Beveling Machines
Machines like CEVISA’s bevelers, capable of handling thicknesses up to 100 mm, allow for precise cuts and bevels in less time. Models such as the CHP-60G/INV are ideal for managing thick materials without compromising quality.Automation of the Preparation Process
Automation reduces preparation times and eliminates the margin for human error. This not only improves quality but also optimizes operational resources.Ergonomic and Efficient Designs
Equipment designed for user-friendly operation minimizes the physical effort required by operators and reduces training times.Durable Materials and Tools
Modern tools are made from advanced materials that resist wear, ensuring longer life and lower maintenance costs.
The Impact of These Solutions on the Industry
Companies that have adopted these technologies report significant benefits, including:
- 30-50% reduction in production times.
- Up to 20% savings in operational costs.
- Consistently higher quality in the final product.
A standout example is ATS, who successfully improved delivery schedules by implementing the CHP-60G, reducing beveling times by 40%.
Conclusion
Working with large thicknesses no longer needs to be a costly and time-consuming challenge. With the right tools and modern technology, companies can optimize their processes, reduce costs, and ensure high-quality products. If you’d like to learn more about how our solutions can transform your operations, feel free to contact us or request a demonstration.
Ready to take the next step? Discover our specialized beveling machines here: https://www.cevisa.net/bevelling-machines/milling-cutting-bevelling-machines?_gl=1*ln9low*_gcl_au*NTk2OTY5NTQwLjE3MjY1NzQ5OTI.*_ga*NTMxODEyOTQ0LjE3MDczMDc3OTA.*_ga_PQRDSDLWGL*MTczMjYyNDg2MS40OS4xLjE3MzI2MjQ5MzUuNTAuMC4xMzEyMTkyNjU3